
Installing shelving into your Box Truck is essential for maintaining high productivity, and organization when it comes to last-mile delivery.
But installing an award-winning, ergonomically designed, patented Prime Design shelving solution not only improves carrying capabilities and efficiency; it also lowers injury risks and worker’s compensation claims while eliminating the costs, stress, downtime, and business pressures associated with work-related injuries.
ErgoRack
It’s simple math: Healthy Workers + Thoughtfully Made Equipment = an Efficient Workplace.
ErgoRack eliminates the strain from unloading and stowing heavy ladders onto work vehicles.
This regularly performed operation can get cumbersome, especially when factoring in ladder weights, ladder lengths, operator body types, and vehicle heights. Quite often, a worker takes the unnecessary risk of climbing on a vehicle’s tire or bumper to complete this task.
Prime Design took an ergonomic approach to create a solution that puts work ladders at easily accessible heights, allows for smooth and controlled movements without placing undue stress on the user’s body, and enables deployment or stowage in seconds!
ErgoRack Configurations – Box Truck
Modular (-M) and Hybrid Modular (-HM) are available depending on configuration.
Model | Body Width | Ground to Roof Height | Street Side Feature | Curb Side Feature |
BR-SWM-78 | 72 – 76 IN | 7 ft or Higher | End Stop | Rotation |
RR-SWM-78 | 72 – 76 IN | 7 ft or Higher | Rotation | Rotation |
RR3-SWM-78* | 72 – 76 IN | 7 ft or Higher | Rotation (3 CBR) | Rotation |
BR-SWM-84 | 77 – 82 IN | 7 ft or Higher | End Stop | Rotation |
RR-SWM-84 | 77 – 82 IN | 7 ft or Higher | Rotation | Rotation |
RR3-SWM-84* | 77 – 82 IN | 7 ft or Higher | Rotation (3 CBR) | Rotation |
BR-SWM-90 | 83 – 88 IN | 7 ft or Higher | End Stop | Rotation |
RR-SWM-90 | 83 – 88 IN | 7 ft or Higher | Rotation | Rotation |
RR3-SWM-90* | 83 – 88 IN | 7 ft or Higher | Rotation (3 CBR) | Rotation |
BR-SWM-99 | 92 – 97 IN | 7 ft or Higher | End Stop | Rotation |
RR-SWM-99 | 92 – 97 IN | 7 ft or Higher | Rotation | Rotation |
RR3-SWM-99* | 92 – 97 IN | 7 ft or Higher | Rotation (3 CBR) | Rotation |
*Three crossbar rack
Crossbar spacing and the vehicle’s length will dictate the ladders that can be carried. Two crossbars rack can be spaced at six, seven, or eight feet. A third crossbar can be spaced four or five feet to aid in carrying shorter ladders. If carrying a long extension ladder and a short step ladder, a three crossbar rack is suggested. Contact Prime Design customer service for application specific questions. Check the vehicle manufacturer’s recommendation for roof capacity weight limits. A wide range of accessories are available including conduit carriers, lighting mounts, and more.
Crossbar Spacing and Ladder Size Guide
Crossbar Spacing | Step Ladder Size | Extension Ladder Size |
4 ft Spacing | 6 – 8 ft. | 16 – 20 ft. |
5 ft Spacing | 8 – 10 ft. | 16 – 24 ft. |
6 ft Spacing | 8 – 12 ft.** | 16 – 28 ft. |
7 ft Spacing | 10 – 12 ft.** | 20 – 32 ft. |
8 ft Spacing | 10 – 12 ft.** | 20 – 36 ft. |
**12 ft. step ladders may require an extended upper add-on component
FoldPro
When it comes to your delivery vehicle’s interior, it’s no secret: space comes at a premium.
FoldPro Shelving enables efficient usage of that limited space and does so with an improved payload of 400 lbs.
These lightweight folding shelves are meticulously engineered for durability, ergonomic one-handed operation, an exceptional weight-to-load capacity ratio, and an adjustable upright folding design that allows for the ultimate maximization of cargo space.
Available Wall Length (X) | Box Truck Shelf Assemblies – 24″ Deep | Box Truck Shelf Assemblies – 18″ Deep | ||||||
FP-BT-3624 | FP-BT-4824 | FP-BT-6024 | FP-BT-7224 | FP-BT-3618 | FP-BT-4818 | FP-BT-6018 | FP-BT-7224 | |
3′ | 1 | 1 | ||||||
4′ | 1 | 1 | ||||||
5′ | 1 | 1 | ||||||
6′ | 1 | 1 | ||||||
7′ | 1 | 1 | 1 | 1 | ||||
8′ | 2 | 2 | ||||||
9′ | 1 | 1 | 1 | 1 | ||||
10′ | 2 | 2 | ||||||
11′ | 1 | 1 | 1 | 1 | ||||
12′ | 2 | 2 | ||||||
14′ | 1 | 2 | 1 | 2 | ||||
15′ | 3 | 3 | ||||||
16′ | 2 | 1 | 2 | 1 | ||||
17′ | 1 | 2 | 1 | 2 | ||||
18′ | 2 | 2 | 2 | 2 | ||||
19′ | 4 | 4 | ||||||
20′ | 2 | 2 | ||||||
22′ | 2 | 2 | 2 | 2 | ||||
24′ | 4 | 4 | ||||||
26′ | 2 | 3 | 2 | 3 | ||||
28′ | 2 | 3 | 2 | 3 |
* Assembly part number number makes up a pair of uprights and a pair of shelves. Use chart to determine the correct quantity of assemblies for the desired length of shelving on each side of truck.
** Wheel well support assemblies not included with model number. If upright interfers with the location of a wheel well in the layout, (1) WW-1000 is required per instance.
DeployPro
Take workers out of harm’s way when stowing and unloading heavy ladders from a vehicle’s rear with the ergonomically designed DeployPro™.
Mounting to ErgoRack’s crossbars, Deploy Pro eliminates the dangers of having to work in oncoming traffic, climbing on bumpers or tires for accessibility, and muscle strains when deploying or loading ladders from behind a vehicle.
As with all Prime Design products, Deploy Pro was designed with an operator’s well-being in mind and creating safer, more productive work environments.
Model | Operation | Mount | Ladder Support Bars Spacing | Drop Distance |
Carrying Capacity | Length | Width | ||
DPS-8001 | Removable Handle | Crossbars* | 5′ – 8′ | 90″ | 75 lbs. | 119″ | 24″ | ||
Optional Accessories | |||||||||
PLR-8229 | Lock-N-Go ladder clamp system for extension ladders | 23” | |||||||
PLR-8234 | Lock-N-Go ladder clamp system for step or combination ladders | 30” |
*Vehicle mounting interface not included; must purchase separately. Standard DeployPro System includes interface and hardware for mounting to the crossbars of a compatible Prime Design ErgoRack. Other mounting solutions are possible; customer supplied hardware may be required.
Notes: Contact Prime Design customer service for application specific questions. Check the vehicle manufacturer’s recommendation for roof capacity weight limits. A wide range of accessories are available including conduit carriers, light holders, and more.